How to install FR800 Mechanical Meter Full Rebuild Kit

Install FR800 Mechanical Meter in 27 steps.

Directions to Install FR800 Mechanical Meter Full Rebuild Kit

Disassembling Meter

1. Slide off reset knob
2. Remove (2) fasteners from front of meter
3. Remove face plate
4. Remove the register cover
5. Remove (2) fasteners and remove register
6. Flip meter over, remove (4) fasteners from meter housing
7. Remove o-ring, chamber assembly, gear frame, gasket
8. Remove cluster gear, washer, shaft
9. Remove drive gear, washers, o-ring, pinion bevel

Calibration Cap and Screw

1. Place o-ring onto drive gear shaft
2. Install drive gear into meter
3. Install pinion bevel on other side of drive shaft to secure in place
4. Place washer onto drive shaft
5. Install cluster gear shaft into the meter
6. Install cluster gear and washer onto shaft
7. Place small washer onto shaft

Installing Gear Frame and Chamber Assembly

1. Install cover gasket
2. Install gear frame, ensure notches align with holes in casting
3. Install chamber assembly
4. Install remaining gasket onto chamber assembly

Reassembly of the Meter

1. Place meter housing onto meter cover
2. Secure (4) fasteners, tighten to at least 100 in-lb
3. Flip meter housing and cover over
4. Align register mounting tabs with holes on meter cover, secure with (2) fasteners
5. Place register cover on meter, secure faceplate on cover with (2) fasteners
6. Slide reset knob back onto reset shaft

Replacing Inlet Gasket

1. Place new gasket in indentation, reinstall flange