Get this done easily in just 8 steps.
Swap out the shaft seal in a FR series or SD series Fill-Rite pump with a FIll-Rite Shaft Seal Kit (KIT120SL) using this short video/walkthrough. Please remember to wear PPE while doing this.
Note: this kit usable for FR1200, FR2400, FR4200, FR4400, FR600, SD1200 and SD600 series Fill-Rite pumps.
WARNING: Before working on the pump, relieve the pump pressure and disconnect it from power.
- Remove the rotor assembly, which consists of the cover, rotor key, rotor and vanes. Keep all of these pieces as you will reuse them to rebuild the rotor
- Remove the shaft seal assembly using snap ring pliers to remove the snap ring, then use pliers or hooks to remove the other pieces. There should be eight pieces to this in total. NOTE: You may need to push pressurized air through the weep hole to get all the pieces out
- Grab the new shaft seal kit and start the reassembly process by putting the pieces on the shaft in this order: large o-ring, black carbon ring, stainless steel mating ring, small o-ring, washer, spring, then washer. Push them back as far as you can on the shaft before starting the next step. NOTE: It may be necessary to use a deep impact socket
- Install the snap ring on the shaft using snap ring pliers, and push it back until it sits in the indentation
- Now slide the rotor onto the motor shaft. Make sure it is aligned and insert the rotor key
- Install the vanes with all of them facing the same direction
- Seat the rotor cover gasket properly
- Reinstall the cover by aligned the holes on the cover with the pump and tightening with fasteners
Offerings covered by this post:
Fill-Rite 115 Volt AC Pump with Hose and Manual Nozzle (15 GPM) – FR610H
Fill-Rite 12 Volt DC Pump Only (15 GPM) – FR1204H
Fill-Rite 12 Volt DC Pump with Hose and Manual Nozzle (15 GPM) – FR1210H
Fill-Rite 12 Volt DC Pump with Hose, Manual Nozzle and Meter (15 GPM) – FR1211H
Fill-Rite 12 Volt DC High Flow Pump Only (20 GPM) – FR4204H
Fill-Rite 12 Volt DC High Flow Pump with Hose and Manual Nozzle (20 GPM) – FR4210H
Fill-Rite 12 Volt DC 20 GPM Ultra High Flow Pump with Hose and Automatic Nozzle – FR4210HB
Fill-Rite 12 Volt DC High Flow Pump with Hose, 901 Meter & Manual Nozzle (20 GPM) – FR4211H
APX Pump kit for Gasoline 12 Volt (15 GPM) – FC-FR1210H-APX
APX Pump Kit for Gasoline 12 Volt (15 GPM) – FC-FR1210HA-APX
APX Pump Kit for Diesel 12 Volt (15 GPM) – FC-FR1210HA1-APX
APX Pump and Meter Kit for Gasoline 12 Volt (15 GPM) – FC-FR1211H-APX
APX Pump and Meter Kit for Diesel 12 Volt (15 GPM) - FC-FR1211H-A-APX
APX Pump, Meter and Filter Kit (10M) for Diesel 12 Volt (15 GPM) – FC-FR1211H-AF-APX
APX Pump and Digital Meter Kit for Gasoline 12 Volt (15 GPM) - FC-FR1219H-APX
APX Pump and Digital Meter Kit for Diesel 12 Volt (15 GPM) – FC-FR1219H-A-APX
APX Pump, Filter Kit 10M and Digital Meter Kit for Diesel 12 Volt (15 GPM) – FC-FR1219H-AF-APX
APX Pump Kit for Diesel 12 Volt (20 GPM) – FC-FR4210H-APX
APX Pump kit for Diesel 12 Volt (20 GPM) – FC-FR4210HD-APX
APX Pump and Meter kit for Diesel 12 Volt (20 GPM) - FC-FR4211H-APX
APX Pump and Meter kit for Diesel 12 Volt (20 GPM) - FC-FR4211H-A-APX
APX Pump, Filter Kit (10M), and Meter Kit for Diesel 12 Volt (20 GPM) - FC-FR4211H-AF-APX
APX Pump and Digital Meter Kit for Diesel 12 Volt (20 GPM) - FC-FR4219H-APX
APX Pump and Digital Meter Kit for Diesel 12 Volt (20 GPM) – FC-FR4219H-A-APX
APX Pump, Filter Kit (10M), and Digital Meter Kit for Diesel 12 Volt (20 GPM) – FC-FR4219H-AF-APX